Artificial lighting determines the safety and comfort of work of people employed in various types of industrial facilities. For many people, when choosing fixtures, several issues are important, e.g. quality of workmanship, durability, tightness. However, the most popular aspect that determines the purchase is still the level of savings generated, which, with correct calculations and selection of appropriate luminaires, can reduce electricity costs by up to 80%.
Lighting of industrial facilities – where to look for savings?
The industrial market's demand for high-class luminaires that guarantee resistance to harmful factors found in aggressive environments or extreme weather conditions, and at the same time are highly energy-efficient, is constantly growing. This is due to increases in wholesale electricity prices, which had their breakthrough a few years ago. Since then, many companies have been looking for solutions that would help them optimize their expenses on electricity consumption. This problem is particularly faced by factories, large-scale warehouses, industrial and production halls - i.e. places that usually have little natural light.
It is common knowledge that LED fixtures generate greater savings than any other type of fixture, but LED light alone is insufficient in achieving savings. Now intelligent control plays a more important role. Luminaire management function that allows you to optimize your electricity expenses .
Beghelli, in one of its Acciaio series of luminaires , offers a solution in the form of programming the so-called light scenes , which are appropriately adjusted to the operating time of a given facility. For example, during breaks or work changes, the luminaire turns off or dims the light, which means less electricity is consumed. An increase in light efficiency (lm/W) and an extension of the life of the luminaires are additional advantages of the dimming function.
Assuming that the average flux of a dimmable luminaire is 50% of its nominal value, the lifespan of the luminaire can be increased by up to 40% and the luminous efficiency by 10%. Another advantage of intelligent lighting management systems is constant and remote access to diagnostic functions, data on the operation of units, as well as the energy consumption of each luminaire . This allows for continuous, uninterrupted control over the functioning of the entire system and each device individually. They can also be integrated with entire building automation systems.
The possibilities of this type of systems are increasing. They guarantee convenience that cannot be achieved using the classic on/off button. This type of investment requires an initial outlay of funds, but they can pay off in less than 3 years. Going further, the built-in sensor in each luminaire allows for independent calibration of the luminaire and adjustment of artificial light to current conditions, as well as division of luminaires into sections , as well as a number of other factors that allow for cost optimization already at the design stage. Additionally, a specially profiled, parabolic reflector made of pure aluminum and a non-standard arrangement of diodes allow for a wide, optimal light distribution on the work surface, which significantly minimizes the number of fixtures needed to ensure the appropriate intensity. This is another way to save.
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Where else is the phenomenon of the Italian Acciaio Eco LED luminaire?
One of the most important criteria is the degree of protection. She decides
about the durability of the housing, especially in demanding conditions. The industrial environment is often associated with increased humidity and high levels of dust. Often, this type of lighting is simply installed outdoors. Industrial fixtures should therefore be resistant to various mechanical damages as well as the effects of destructive atmospheric factors, i.e. have a wide operating temperature range. A luminaire that is able to provide a constant level of protection throughout its entire service life is desired by many facility owners and installers.
Industrial lamps should last as long as possible and break down as rarely as possible to reduce costs for the company. Such a luminaire is the reliable Acciaio Eco Led from Beghelli , whose average unconditional operating time can reach up to 80,000 hours L80B20 . Its protection rating is IP66 throughout the entire period of use . This is possible thanks to the glass pressed into the housing, the lack of mounting clips and silicone gaskets resistant to temperature ( from -20 to +45C ) and aging processes. Innovative solutions in the field of electrical connection and installation of light sources reduce the time needed for its installation by 4 times (compared to competitive hermetic luminaires available on the market). The luminaire is suitable for suspended and cable tray installation. All Acciaio Eco LED series luminaires have an "end cap" that allows quick access to the interior of the luminaire, where all the wiring is located, without the need to dismantle it. Thanks to this, the user is able to quickly and easily connect additional accessories, such as an intelligent light sensor or an emergency LED module.
Oil, gas, dust, i.e. the ATEX zone
Another important distinguishing feature of the Italian frame is the place of use. Resistance to mechanical vibrations and the materials from which it is made, i.e. galvanized steel, a diffuser made of tempered glass and the IK09 degree (according to EN 60439-6 it withstands a 10J impact, i.e. in accordance with the standard, a 5kg hammer hit from a height of 20 cm), allow to work in an extremely aggressive chemical environment. It will perform perfectly in oil environments and in places with an increased risk of explosion due to the presence of flammable gases or dust in the air. Acciaio Eco LED meets the ATEX 2014/34/EU directive, which allows it to be used in Zone 02 (Group II Cat 3G Ex “nA” IIB T4) and Zone 22 (Group II Cat 3D Ex “tD” A22 T6). Therefore, it can be successfully installed in industrial facilities, warehouses, garages, production lines, paint shops, mills, and battery rooms. Each series of Acciaio Eco LED luminaires is certified by the National Institute of Hygiene . Thanks to this, the range of applications becomes even wider. This makes it possible to install it in medical care facilities or in the food industry (food industry version with a polycarbonate (PC) or methacrylate (MA) diffuser).
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The Acciaio Eco LED series responds to the market demand for a professionally designed industrial luminaire. High resistance to mechanical damage and aggressive chemical factors allow the luminaire to be installed in the industrial and service sectors. Therefore, it will work well in places with difficult conditions, both internal and external, that need a reliable and precise lighting system. We recommend that when purchasing, you should not be guided solely by the price, which unfortunately often determines the choice of frame. This is not entirely responsible action, as it may result in errors made by employees and even dangerous accidents. Definitely more important parameters for selecting luminaires for an industrial facility are: luminous efficiency, color rendering index, light color, protection level and start-up time. And above all, the degree of savings generated is possible and real thanks to intelligent management of luminaires, which in turn will positively affect the image of an ecological company that cares as much as possible for the good of the natural environment.
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