There used to be a chisel, then a grinder. Today we have a milling machine - an irreplaceable tool in the hands of professionals. Efficient, versatile and precise. A milling machine is a machine tool designed for machining flat and shaped surfaces. Do you want to equip your workshop with a modern milling machine that will improve work efficiency? Are you wondering whether to buy a router or an edge milling machine? Check what to pay attention to when choosing a milling machine, learn about its use and types, and learn how to properly care for the tool.
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Applications and advantages of routers
Due to their lightness, versatility and convenience of use, routers are currently the most popular. This tool is used by both professionals and amateurs. The router is perfect for finishing woodworking jobs that require high precision. It is also suitable for processing other materials: aluminum, plastics, plasterboard, acrylic and plywood.
It allows you to create grooves, process edges into fancy shapes and create complex patterns, details and inscriptions on the entire surface of the circumference, e.g. on mirrors. For this reason, a router is mainly used by carpenters, furniture manufacturers, renovation and finishing companies and DIY enthusiasts. A characteristic feature of a router is the rotating, vertical spindle located above the table top. Milling cutters are mounted in it. The material to be milled is cut from above. The cutter removes the excess.
What types of milling machines are there?
The basic division of milling machines into upper-spindle, lower-spindle and single-spindle milling machines concerns the position of the spindle holding the cutter. The position of the spindle in a router is described in the paragraph above. In turn, the spindles of a low-spindle milling machine are located under the table. Low-spindle milling machines that are complicated to use are intended for professionals. They are used primarily for profile milling. However, in a parallel-spindle milling machine, the spindle is located flush with the table top.
Milling machines can also be divided according to their construction. Based on this criterion , single-spindle and multi-spindle models are distinguished. The greater the number of spindles, the better the performance of the device, but also the more difficult it is to operate. The division according to the structure, and more precisely the arrangement of the spindle, also requires mentioning vertical, horizontal and universal milling machines . The position of the spindle affects the method of processing and, consequently, the purpose of a given machine.
A milling machine is selected for specific applications to increase process efficiency. If you mainly want to mill edges, an edge milling machine will be the optimal solution for you. Do you want to make grooves and grooves in the material? By using a note milling machine , you will definitely improve the speed and precision of your work.
A technologically advanced solution is a CNC milling machine (Computerized Numerical Control). It is used for automated metal and wood processing and for creating complex tools, molds and machine parts. Due to the very high price and the need for programming, CNC milling machines are used primarily in industry.
Additionally, the following are available on the market:
- portable milling machines - classified as power tools,
- one-handed milling machines - small, light, operated with one hand,
- slot milling machines - allowing for cutting longitudinal notches in wood,
- construction milling machines - specialized, extremely efficient machines designed for quick removal of concrete, thick layers of glue or epoxy resin,
- table milling machines – stationary, used in workshops, equipped with very powerful engines.
If you do not know which type of milling machine will be best for the work you plan to do, contact our sales advisor who will be happy to help you choose the right model.
What is the difference between an edge milling machine and a top spindle milling machine?
These machines differ primarily in their purpose . Edge milling machines are recommended for different tasks and materials, and top-spindle milling machines for others. As the name suggests, the edge milling machine is used for precise processing of edges and frames: leveling, profiling, giving decorative forms, making grooves, etc. The device is compact, light and handy.
It can often be operated with one hand. However, a router is a much more universal machine. Suitable for many jobs: from precise edge processing to creating unusual patterns. If you are wondering which milling machine will be suitable for most renovation, finishing and renovation works, the answer is - the upper spindle model.
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How to choose the right power of a milling machine?
Milling machines differ in power, which is given in watts [W]. In the category of routers, you can find machines with nominal power from 400 W to 2500 W. This parameter is of significant practical importance. It determines the maximum rotational speeds, affecting the work efficiency and purpose of the device. The more powerful the milling machine, the faster and more effectively it can process hard materials.
Amateur carpenters should be satisfied with weaker milling machines with a power of up to 1500 W. However, professionals looking for a tool for heavy-duty applications (e.g. construction carpentry, making stairs) or to be mounted on a table, usually choose milling machines with a power of about 2000 W. They seem to be the most universal models with power from 1250 to 1400 W. They are suitable for various types of carpentry and carpentry work, professional and hobby.
What should you pay attention to when buying a milling machine?
When purchasing a milling machine, pay attention to:
- device type,
- engine power,
- milling depth,
- adjustment ranges,
- weight,
- diameter of the gripping and working parts,
- accessories included (copying ring, parallel guide, replaceable cutter tips, etc.),
- additional amenities (e.g. depth limiter, dust extraction system, LED lighting of the working area, spindle lock),
- guarantee period,
- the manufacturer's reputation.
How often should you lubricate your milling machine?
For maximum durability and consistently high precision of operation, every milling machine requires maintenance. Maintenance activities are neither complicated nor expensive, so they should not be skipped. The basis is to thoroughly clean the machine - preferably after each use to get rid of any residues of the processed material. Maintenance also includes lubrication to ensure smooth operation of the device.
All moving parts of the milling machine require regular lubrication, especially the spindles and guides. It is best to check the lubrication level and places periodically : once a week, a month, half a year and a year. The device manufacturer's guidelines are decisive here. You will find them in the accompanying documentation. Some models of milling machines are equipped with an automatic lubrication system. The frequency and intensity of lubrication should then be programmed in accordance with the manufacturer's recommendations.
If in doubt, contact the manufacturer or service center - necessarily an authorized one - while the device is still under warranty. Periodic inspections of the technical condition have a significant impact on the service life, efficiency and operational safety of the machine. Some mechanical components are subject to natural wear and may need to be replaced. The condition of the milling machine should be carefully examined after a fall or other dangerous event.
Milling machines at the Onninen wholesaler
At the Onninen electrical and hydraulic wholesaler , you will find compact, powerful and efficient electric milling machines and many other power tools. All devices are distinguished by solid workmanship and careful finishing, ensuring reliable operation for many years. They also offer great value for money. We are an authorized representative of Greenworks - a supplier of high-class garden power tools, a brand with a global reach and a leader in the sale of cordless tools in the USA.
Trouble choosing? You don't know which construction milling machine can handle the hardest materials? Or maybe you are hesitating between a high-speed steel cutter and a carbide variant? Contact us! Onninen advisors will try to answer all questions about milling machines and cutters and will suggest optimal products from the wholesaler's assortment.